All stories start with an ambition

In June 2017, with the successful offloading of heavy-duty engine products from Jiangling Heavy Industries Taiyuan Engine Factory, Jiangling Group's product spectrum in the domestic heavy truck field has been further improved. Although Jiangling Heavy Trucks is a “newcomer” in the industry, the rookie is full of sincerity from the perspective of the hardware facilities and flexible management of its production line equipped with engines.

Carefully crafted sincerely

It is understood that Jiangling Taiyuan Engine Production Base is an engine manufacturing company that is fully responsible for the development and production of Ford Motor FPS standards, and is officially responsible for Ford's experts. In April this year, it officially passed the Ford system certification.

As we all know, the cylinder block and cylinder head are the core parts of the engine, and for the Jiangling engine production line certified by the Ford system, the technology for processing these two parts must be world-class. According to Wenkun Kun, deputy director of Jiangling Heavy-Duty Engine Plant, the core equipment of Jiangling Engine's machining centers, honing machines, and three-axis production lines are imported from Germany and the United Kingdom. The purpose is to ensure the cylinder heads of the engines. The stability at 0.001mm accuracy, the 45-degree honing pattern process achieves the best lubrication results and the tri-coordinates minimize the friction coefficient, which is consistent with Ford's European factory standards.

Referred to the cylinder and cylinder head processing technology, it is necessary to introduce Jiangling's choice of materials and casting process. China Truck Network reporter learned at the scene that Jiangling heavy-duty engine uses a vermicular cast iron cylinder and cylinder head developed in cooperation with Yamashina Shinco. Relevant technical personnel indicated that vermicular cast iron is currently the international advanced casting technology. Compared with the traditional gray cast iron, the vermicular cast iron has a tensile strength of 1.8 times and a fatigue strength of 1.9 times. The vermicular graphite cast iron can make the thinnest wall thickness of the engine. 3 mm, weight reduction 10% to 20%. At present, Jiangling is applying for patent protection in China for this technology, which is a point that Jiangling heavy-duty engines are proud of.

Jiangling engine production line

When the reporter visited the production line, he noticed that there was a special air-conditioning outlet at every interval above the assembly line. According to field staff, these outlets can control the temperature of the assembly line at a value that is optimal for engine cleaning, which is very convenient for the cleaning of each engine by the worker. This alone is enough to see Jiangling’s meticulous craftsmanship and sincerity in producing a good product.

Quality is a rule of good faith

As the saying goes: No rules become a rule. Jiangling heavy engine all the leaders and staff are very familiar with it.

A huge production system, in order to ensure product consistency in the production stage, there must be a sound system of standards and a flexible feedback mechanism. For Jiangling Taiyuan engine production base, vehicle manufacturers, terminal markets, end-users, all online staff ... ... Wherever it can promote the improvement of standards, Jiangling will have a sensory "tent".

To achieve world-class manufacturing goals with Ford's production system

First of all, for employees of Jiangling Engine Factory, before going to work, they must first undergo professional training of Jiangling Company and then through Jiangling Engine Factory's skill training to ensure that the overall quality of employees is at the same level. In addition, there are equipment specifications and manufacturing specifications next to each process on the production line. This is the strict implementation of the JMC production standard. However, Jiangling also strongly advocated the staff to put forward the improvement process to improve the efficiency of the team leader, after the discussion to amend the standards, but will never allow "first play." "Standards are standards." This is a word often spoken by Deputy Director Wen.

Secondly, in response to market and vehicle manufacturers' feedback, Jiangling Engine Factory has a professional quality team to collect and establish a daily control plan to record the problems, and the process supervisors will check whether they are in place.

The deputy director of Wen told the China Truck Network reporter that for market feedback, we will first analyze carefully and then put it into the daily control plan to establish a settlement plan and standards. If there is no abnormality within three months after the problem is resolved, we will turn off the issue, but the premise must be zero exception. If there is a recurrence problem that occurs again, we will escalate this issue and develop other solutions until the problem no longer occurs.

Jiangling engine system standard

In addition, the Jiangling standard stipulates that on the day of production problems, there must be measures to deal with, and ensure that the production line is still operating with high quality standards. However, for production safety issues, Jiangling stipulates that the production line must be suspended first and immediate resolution measures must be formulated.

Leaving aside production equipment and product technology, Jiangling can only say that it is sincere and sincere for quality and customer satisfaction.

The so-called sincere and sincerity, the stone is open. Jiangling has just entered the domestic heavy-duty truck industry and is full of sincerity and sincerity. What will happen to Jiangling's future development? Maybe "heart-to-heart" is the answer to this question.

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