RAL series auto-loader uses stainless-steel hopper and high-efficient vacuum motor. It has motor overload protection device and auto-alarming device for material shortage, It is characterized with light-weight and durability, powerful suck force, easy installation and operation.
Introduction:
Features:
High-speed carbon-brush motor with small footprint and strong suction force for RAL-300I.
Microprocessor controller for ease of operation and has multiple alarm indicators.
Equipped with emote controller for convenient setting and operation.
Motor reversal cleaning function is available to RAL-403I.
Combined Auto-loader Vacuum Autoloader,Automatic Loader,Auto Loader,Vacuum Loader Ningbo Beilun Rhong Machinery Manufacturing Co., Ltd. , https://www.rhongmachinery.com
The ACS series compacting and pelletizing system combines functions of compacting, plasticization and pelletizing into one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficient solution for plastics film, raffia, filament, bags, woven bags and foaming materials granulation.
Final product are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion,plastic injection, etc.
Specifications
Model Name
ACS series
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PET, PC, PS, EPS
Final Product Shape
Pellets/ Granules
System Composition
Belt conveyor, compactor, single screw extruder, filter/screen changer, water-ring/strand/underwater cutting system, drying and packing system.
Output Range
160-1200kg/h
Feeding Device
Belt conveyor (standard), Roll-hauling device (Optional)
Compactor Volume
300 -1400 Liters
Screw Diameter
80mm-180mm
Screw material
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D
36/1
Barrel's Heating
Ceramic heater
Barrel's Cooling
Fans, water cooling
Vacuum Degassing
Double vacuum chambers
Pelletizing Type
Water-ring/strand/underwater
Voltage Standard
Depends on project's location
Optional Devices
Metal detector, chiller, etc.
Delivery Time
120 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ACS Series compacting and pelletizing system
 
 
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4. Melt filtration: Non-stop screen changer, double-plate type, double-piston type, double-piston type with function of back-flush.
 
Main technical parameter:
Machinery size
Data of compactor
Data of single screw extruder
Throughput rate(Kg/hr)
Efficiency volume(Liter)
Motor power(Kw)
Diameter of screw(mm)
L/D
Motor power(Kw)
ACS300/80
300
37
80
36
55
160-220
ACS500/100
500
55
100
36
110
300-380
ACS800/120
800
90
120
36
132
450-480
ACS1000/140
1000
110
140
36
185
500-650
ACS1200/160
1200
132
160
36
250
800-1000
ACS1400/180
1400
315
180
36
315
1000-1200
The ACS series compacting and pelletizing system combines functions of compacting, plasticization and pelletizing into one step, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficient solution for plastics film, raffia, filament, bags, woven bags and foaming materials granulation.
Final product are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion,plastic injection, etc.
Specifications
Model Name
ACS series
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PET, PC, PS, EPS
Final Product Shape
Pellets/ Granules
System Composition
Belt conveyor, compactor, single screw extruder, filter/screen changer, water-ring/strand/underwater cutting system, drying and packing system.
Output Range
160-1200kg/h
Feeding Device
Belt conveyor (standard), Roll-hauling device (Optional)
Compactor Volume
300 -1400 Liters
Screw Diameter
80mm-180mm
Screw material
38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D
36/1
Barrel's Heating
Ceramic heater
Barrel's Cooling
Fans, water cooling
Vacuum Degassing
Double vacuum chambers
Pelletizing Type
Water-ring/strand/underwater
Voltage Standard
Depends on project's location
Optional Devices
Metal detector, chiller, etc.
Delivery Time
120 days after order takes effect.
Warranty
13 months since date of bill of lading
Technical Service
Project design, suggestion on factory construction, installation and commissioning
Working steps of ACS Series compacting and pelletizing system
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4. Melt filtration: Non-stop screen changer, double-plate type, double-piston type, double-piston type with function of back-flush.
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Main technical parameter:
Machinery size
Data of compactor
Data of single screw extruder
Throughput rate(Kg/hr)
Efficiency volume(Liter)
Motor power(Kw)
Diameter of screw(mm)
L/D
Motor power(Kw)
ACS300/80
300
37
80
36
55
160-220
ACS500/100
500
55
100
36
110
300-380
ACS800/120
800
90
120
36
132
450-480
ACS1000/140
1000
110
140
36
185
500-650
ACS1200/160
1200
132
160
36
250
800-1000
ACS1400/180
1400
315
180
36
315
1000-1200
The characteristics of the equipment:
(1)Stainless steel hopper, light-weighted, durable, easy for cleaning
(2)overload protection device on motor
(3)Computer control, easy for operation.
(4)Independent filter,convenient for cleaning accumulated dust
(5)Noise-free design
(6)Auto-alarming protection device for material shortage
RAL-300I combined autoloader adopt single phase carbon brush motor with superior suction power and easy installation. It is particularly suitable for conveying new materials.
RAL-403I combined autoloader use a three phase induction motor with low noise and long service life. It also has an automatic motor reverse cleaning device.
Stainless steel hopper, motor overload protective device.
High-pressure induction pump with low noise and long service time for RAL-403I.
EPS Sea Food Foam Box Recycling Granulating Machine
Model NO.: ACS
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Filament, Raffia, Foam
Compacting Room Size: 300-1400 L
Capacity Range: 160-1200kg/H
Trademark: ACERETECH
Transport Package: Plastic Film
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Model NO.: ACS
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Filament, Raffia, Foam
Compacting Room Size: 300-1400 L
Capacity Range: 160-1200kg/H
Trademark: ACERETECH
Transport Package: Plastic Film
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
EPS sea food foam box recycling Granulating Machine
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrink. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushing, drying and compacting the material enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiently, especially suitable for heavy printed film and material.
5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
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EPS sea food foam box recycling granulating machine
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrink. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushing, drying and compacting the material enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiently, especially suitable for heavy printed film and material.
5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
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