Empower Steel Life - Unveiling Mysford's Engine Manufacturing Process

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What is the most advanced engine factory today? How can we produce a high-quality engine? What does automation and digital production bring to the quality of the engine? Before we step into the Maasfu Super Factory and discover more, let's talk from Iron and steel to the engine's journey of transformation, first look forward!

The manufacturing technology and fineness of the Maisfu engine production line is much higher than that of the entire vehicle factory.
The manufacturing technology and fineness of the Maisfu engine production line is much higher than that of the entire vehicle factory.

Maisford Engine Manufacturing Center does not seem to be as big as the automobile production line, but there are also four major processes - machining, dispensing, assembly, painting, and the requirements for manufacturing technology and fineness are better than the entire car.

The entire plant uses a ground source heat pump air-conditioning system and a station air supply device. The air is circulated at a depth of 100 meters underground and then sent to each station. Therefore, the four seasons have constant temperature and comfort. The constant temperature also ensures the machining accuracy and avoids the machining errors caused by thermal expansion and contraction.

Four-year constant-temperature workshop minimizes the effect of temperature on machining accuracy
Four-year constant-temperature workshop minimizes the effect of temperature on machining accuracy

Jianghuai Navistar is a highly automated, digital, and flexible manufacturing center with 6 CNC machining lines, automatic assembly lines, fully automatic spraying lines, and high precision with a resolution of up to 0.01 micron The measurement equipment can produce both the Maisford 3.2L and 4.8L diesel engines and the Maisford 7.2L diesel engine to be put into operation.

JAC Navistar is also a manufacturing center integrating processing, installation and inspection. Each process is equipped with automatic inspection equipment. If it fails the inspection, it cannot enter the next process. Starting from machining to storage, an engine needs to pass 20 tests, which can be described as heavy checkpoints and checks.

Robot sends cylinder block to automatic machine tool processing
Robot sends cylinder block to automatic machine tool processing
Italy Marpos test station, Germany Nagler grinding machine, inspection processing accuracy in micron
Italy Marpos test station, Germany Nagler grinding machine, inspection processing accuracy in micron
After the cylinder is processed, enter the inner line, install the piston and other components
After the cylinder is processed, enter the inner line, install the piston and other components
Put the piston into this slot, the piston ring is automatically installed
Put the piston into this slot, the piston ring is automatically installed
After installing the cylinder internal parts, the automatic tightening machine tightens the four bolts at the same time according to the specified torque.
After installing the cylinder internal parts, the automatic tightening machine tightens the four bolts at the same time according to the specified torque.
The robot flips the flywheel shell and automatically glues and automatically assembles
The robot flips the flywheel shell and automatically glues and automatically assembles
After cylinder cylinder head fits, detect engine oil leakage
After cylinder cylinder head fits, detect engine oil leakage

Each Maasfu engine will undergo two complete machine tests during the assembly process, including one cold test and one hot test to eliminate any possible quality defects. This is also the most demanding testing requirement in the engine industry.

Cold test can identify 70% of possible quality risks, and energy saving and environmental protection
Cold test can identify 70% of possible quality risks, and energy saving and environmental protection
Hot test is to perform ignition test on the assembled engine
Hot test is to perform ignition test on the assembled engine
Automatic engine cleaning device
Automatic engine cleaning device
Two robots spray paint on the engine, not only beautiful, but also rust-proof
Two robots spray paint on the engine, not only beautiful, but also rust-proof
Before entering the warehouse, manual inspections are also required
Before entering the warehouse, manual inspections are also required
Only 100% meet the criteria to own this "birth certificate"
Only 100% meet the criteria to own this "birth certificate"

At this point, a high-quality Mysford engine was finally born, and a piece of steel also has its own life rhythm. As the heart of the car, Maisford Super Power will accompany its owner and ride on the road to life's dream.

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