China Drying Network Drying of products is the last step in the production line of many chemical companies, and it is often a process that consumes more energy. It is precisely for this reason that the performance of drying equipment has become a key link for energy conservation and consumption reduction of chemical companies, and it is also a key link in influencing corporate profits. A few days ago, China Chemical News reporter went to Changzhou One-Step Drying Equipment Co., Ltd. to learn more about how drying equipment manufacturing companies can not only save energy in equipment manufacturing itself, but also allow users of drying equipment to save energy and reduce consumption to the greatest extent. China Chemical News reporter went into the manufacturing workshop and saw only dozens of workers are busy, there are cutting lathes on the operation, there are cutting steel plates in the measurement, there are in the inspection of finished products ... The arrival of the reporter did not cause workers' Note that perhaps they are already accustomed to a group of guests who come to visit. One-step drying equipment company is located in Chajiawan, Jiaoxi, Wujin District, Changzhou City, Jiangsu Province. It is a veteran enterprise specializing in the production of drying equipment. Its products serve various industries such as petrochemical, pharmaceutical and food, and in 1998 became the first company in the country to have Drying equipment companies with import and export rights have now exported their products to more than 50 countries and regions such as the United States, Germany, Japan, New Zealand, and Russia. One-step drying equipment companies can become evergreens in the drying equipment industry. In addition to excellent product quality and business reputation, the continuous pursuit of energy conservation and consumption reduction is also one of the important factors. Chairman of the company, Zha Guocai, told reporters: “As an equipment manufacturing company, one of our important goals is to continuously strive to save energy and reduce consumption for our customers. In order to save energy and reduce consumption from equipment, we provide energy for chemical, food and pharmaceutical companies. We have made great efforts to automate production equipment with low pollution, low pollution, high efficiency and low labor cost.†Through market research and drawing on the mature technologies of related industries at home and abroad, the one-step drying equipment company continues to optimize its own product design and manufacturing process. Technical level of equipment products. For example, the closed-circuit centrifugal spray drying system developed by the company for catalyst production employs spray and solvent recovery technology, which not only improves the material recovery rate, but also allows the solvent to be recycled, avoiding direct emissions and being well-received by users. One-step drying equipment company discusses with customers and changes the production process of related products from the long-term interests, adopts combined function equipment, and reduces energy consumption. The company developed a new type structure flash dryer for drying rutile titanium dioxide, eliminating the traditional supporting blower, which can save 13~16 kilowatts of electric power for every 1 ton of product produced. It saves about 100,000 yuan in electricity per year based on 7200 hours of annual operation. ~15 thousand yuan. When the equipment was exported to Denmark, the birthplace of the technology, due to the high exhaust air temperature and the serious waste of energy from direct emptying, the company designed a waste heat recovery and utilization device to recycle the exhaust gas and was highly recognized by customers. The customer said that To purchase more flash dryers to expand production capacity. “In the past, we usually focused mainly on the development of new technologies in the industry. However, in fact, with the rapid development of new technologies, new technologies and new achievements in other industries and other fields have emerged in an endless stream. Some other practical new products and new products Applying the results to our actual production can also bring about good results for our energy conservation and consumption reduction.†Zha Guocai said. One-step drying equipment The company's products are almost all equipped with fans and motors. The power is relatively large. Most of them are throttled by dampers or gate valves. Artificially increasing the resistance of the pipe network reduces the flow and the energy consumption is lost in the throttling process. . The company cleverly borrowed the stones from other mountains, applied the advanced frequency conversion debugging technology and intelligent control technology frequency converters to the field of fan energy conservation, and reduced the power consumption of the equipment by more than 15%. In the course of production and operation, one-step drying equipment company always insists on scientific and technological innovation as an important means of saving resources, reducing energy consumption, increasing benefits, and promoting development. "To save technology, to reduce energy consumption through technological advances" is the purpose of the development of a drying equipment company. Through the promotion and application of mature new technologies and new equipment, the company has continuously improved the level of energy-saving technologies. For example, the company has introduced automatic production equipment such as plasma cutting machines and automatic submerged arc welding machines to improve the level of equipment automation. This not only reduces the labor intensity of operators, but also ensures that the production process is accurate and provides real-time feedback. Quality, reduce equipment failure rate. For the future development of the drying equipment industry, the country has always paid attention and thought. He said that drying technology covers a wide range of fields such as chemicals, pharmaceuticals, dyes, light industry, forestry, food, food, paper, silicates, aquaculture, fisheries, and so on. For different materials, the drying properties are also different. Therefore, theoretical research and applied research are the basis for the development of new dryers. To achieve innovation and development in domestic drying technology, it is necessary to cultivate a group of theoretical researchers to improve the technical content of domestic drying equipment. To this end, the government and industry need to build a platform for technological innovation, build demonstration bases for the industrialization of energy-saving technology and equipment, carry out resource sharing and interconnection, and accelerate the development of new technologies and new products, especially green environmental protection drying equipment.
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